Comic-Con 2025 is well underway, and as expected, cosplay enthusiasts have pulled out all the stops. From detailed costumes to showstopping accessories, one element continues to stand out: cosplay swords. These iconic props help bring fan-favourite characters to life and often spark conversation on the show floor. Whether you’re dressing up as a classic anime warrior, a fantasy knight, or a post-apocalyptic hero, the right sword makes all the difference.
This year, several replica swords are making headlines across Comic-Con events, drawing attention not just for their recognisable designs but also for their craftsmanship. If you’re planning your next cosplay or looking to expand your collection, here’s a look at the swords everyone’s talking about in 2025.
Why Cosplay Swords Matter More Than Ever
Cosplay isn’t just about dressing up. It’s about embodying a character—and every detail counts. Swords and other weapons are often central to a character’s identity, especially in anime, fantasy, and video game franchises. Whether it’s the sweeping arc of Sephiroth’s Masamune or the clean lines of Link’s Master Sword, these props don’t just complete the look—they define it.
At Comic-Con 2025, we’ve seen a rise in high-quality replica swords that strike the perfect balance between authenticity and safety. Many cosplayers are turning to lightweight, con-safe versions of well-known blades that still look incredible up close.
Let’s break down some of the most popular and headline-worthy cosplay swords from this year’s Comic-Con.
1. Tanjiro’s Nichirin Blade – Demon Slayer
Demon Slayer remains one of the most cosplayed anime series in the world. Tanjiro Kamado’s distinctive black and red Nichirin Blade has become a staple among fans. The sword’s wavy red flame pattern along the blade has captured the attention of Comic-Con goers this year, especially with the new season keeping the hype alive.
A good replica sword of Tanjiro’s blade will feature:
- Lightweight construction for easy carrying
- A matte finish to avoid reflective issues in photos
- Accurate hilt design based on the anime
This sword is a strong seller for cosplay enthusiasts and collectors alike.
2. Inosuke’s Dual Serrated Swords – Demon Slayer
Not far behind Tanjiro’s blade are the two jagged-edged swords used by Inosuke Hashibira. These serrated replicas stand out because of their unusual and aggressive design. Inosuke’s wild personality is reflected in his weapons, and his growing popularity makes his swords a top choice this year.
Expect to see pairs of these at almost every Comic-Con event in 2025, often wielded with dramatic poses and beast masks.
3. Zelda’s Master Sword – The Legend of Zelda: Tears of the Kingdom
Thanks to the ongoing success of Tears of the Kingdom, Link’s Master Sword is still very much in the spotlight. This classic weapon has seen updated designs in recent years, and 2025 cosplay trends lean towards the glowing, fractured version introduced in the latest game.
Collectors and cosplayers are now looking for versions that:
- Include subtle lighting features
- Have weathered, game-accurate finishes
- Are con-safe but detailed enough for display
The Master Sword continues to be one of the most recognisable fantasy swords ever made.
4. Cloud’s Buster Sword – Final Fantasy VII Rebirth
The Buster Sword remains a fan-favourite, but Final Fantasy VII Rebirth has breathed new life into this legendary prop. The 2025 Comic-Con season has seen a surge in oversized sword props, and Cloud’s weapon is leading the charge.
Most cosplayers opt for foam or PVC replicas to keep weight down while maintaining size. This sword is best for experienced cosplayers due to its bulk—but it always turns heads.
5. Michonne’s Katana – The Walking Dead: Dead City
With Dead City gaining popularity, Michonne’s katana is enjoying a resurgence at comic and horror conventions alike. The clean, simple elegance of this replica sword makes it a hit with those who want something realistic yet striking.
Features fans look for include:
- Authentic handle wrapping
- Weathered blade for realism
- Lightweight build for easy use in crowds
It’s a versatile cosplay sword that appeals to fans of post-apocalyptic genres and strong female characters.
6. Thorin Oakenshield’s Orcrist – The Hobbit
While The Hobbit films are a little older now, Orcrist is back in the spotlight thanks to a wave of Tolkien-inspired cosplays triggered by the Rings of Power TV series. At Comic-Con 2025, many fans have revisited classic Middle-earth characters, and Orcrist stands out with its elegant elven runes and curved blade.
This sword is popular among fantasy collectors and those creating high-detail costumes with layered armour and cloaks.
What Makes a Great Cosplay Sword?
When shopping for cosplay swords, it’s important to look for:
- Durability: Resin, foam, and lightweight plastic are ideal for carrying all day.
- Accuracy: Look for swords that match the character’s weapon design, colour scheme, and size.
- Safety: Many conventions have rules on prop weapons. Avoid metal or sharp edges unless you’re buying for display only.
- Detail: From engraving to paint finish, the best replica swords get the details right.
Whether you’re building your first costume or levelling up your collection, the sword you choose can make or break your cosplay.
How to Choose the Right Replica Sword
Start by narrowing down which character you want to embody. Then ask yourself:
- Will you be carrying it around all day?
- Are you aiming for screen accuracy or something stylised?
- Do you want to display it at home afterwards?
Many online sellers, including specialist replica sword retailer The Sword Stall, offer different options—ranging from lightweight foam versions for conventions to heavyweight, display-quality metal replicas.
Final Thoughts
Comic-Con 2025 has shown once again that cosplay swords are more than props—they’re part of the story fans want to tell. From anime to video games to fantasy franchises, replica swords remain one of the most important parts of any costume.
If you’re looking to make an impact with your next cosplay, or simply want to own a piece of pop culture history, now is the time to invest in high-quality replica swords. Whether it’s a glowing Master Sword, a jagged Demon Slayer blade, or an elegant elven weapon, the right sword will set you apart.
